SjGJD060-3GStepped Type Dry Mortar batching plant
Main specifications
1.main specifications
Theoretical productivity 60t/h
Mixer SjGD4500-5B
aggregates measuring accuracy±2%
Cement measuring accuracy ±1%
additive measuring accuracy ±0.5%
Sand silo volume 4X90m3
Cement silo volume 4X90m3
Additive silo volume 4X2m3
Packing capacity 200-300bags/h/set
Total power 330kW
1.Sand hoisting elevator
| Type | TB60 |
| Hoist speed | 1.1m/s |
| Theoretical capacity | 60m3/h |
| Motor power | 15kW |
2.Graded screen
| Motor power | 2x3.6kW |
| graded layer | 3 layers |
3.Sand silo
| Volume | 90m3 |
| Diameter | 3.4m |
4.Cement silo
| Volume | 90m3 |
| Diameter | 3.4m |
5.Additive silo
| Volume | 2m3 |
| Size | 0.9x0.9m |
6.Production silo
| Volume | 75m3 |
| Diameter | 3.4m |
7.Cement batching screw conveyor
| Diameter | 219mm |
| Capacity | 60t/h |
| Motor power | 5.5kW |
8.Aggregates measuring hopper
| type | electronic scale |
| Max value | 4000kg |
| Accuracy | ±2% |
9.cement measuring hopper
| Mixer | SjGD4500-5B |
| Max value | 1500kg |
| Accuracy | ±1% |
10.additive measuring hopper
| type | electronic scale |
| Max value | 150kg |
| Accuracy | ±0.5% |
11.mixture elevator
| type | TB110 |
| pressure | 1.1m/s |
| capacity | 110m3/h |
| motor power | 22kW |
12.Mixer system
| Mixer | SjGD4500-5B |
| motor power | 90Kw |
| blade power | 4x5.5Kw |
13.packing machine
|
packing capacity |
200~300 bags/h/set |
|
each weight |
25~50Kg |
|
accuracy |
±0.5Kg |
14.production screw conveyor 1 before elevator
| type | GX400 |
| capacity | 42m3/h |
| motor power | 15kW |
15.production screw conveyor 2 in bulk
| type | GX400 |
| capacity | 42m3/h |
| motor power | 11kW |
16.production screw conveyor 3 after elevator
| type | GX400 |
| capacity | 42m3/h |
| motor power | 11kW |
17.Bulk machine
| capacity | 100t/h |
| flexible distance of discharging gate | 1200mm |
| motor power | 0.55kW |
| Filter fan power | 2.2kW |
18.Production hoist elevator
| TB60 | TB60 |
| hoist speed | 1.1m/s |
| capacity | 60m3/h |
| motor power | 15kW |
18.Filter
| Main buliding filter type | HMC48 |
| power | 4Kw |
| packing filter type | HMC48 |
| power | 4Kw |
19.air compressor power:37Kw
20.electrical system
The system is powered by ac 380V and 50Hz three-phase four (five) wire system.
21.computer control
auto and manual
22.cycle time
| auto | 240s |
Description
SjGJD060-3G stepped-type dry mortar batching equipment adopts stepped-type structure, which has the characteristics of large productivity, stability and reliability, and can be used for mixing ordinary dry mortar and special dry mortar.The supporting host machine adopts SJGD4500-5B single horizontal shaft plow-type mixer, which has the characteristics of high mixing efficiency and high mixing uniformity, and the mixing ratio can reach 1:10000.
Configuration
| Standard equipment | ||||
| No. | Description | Item |
Qty |
Remark |
|
1 |
Dry sand hoist device |
1 |
|
|
| （约33m, 15 KW）elevator |
1 |
|||
| platform and ladder |
1 |
|||
| chute of feeding and discharging |
1 |
|||
|
2 |
graded screen |
1 |
|
|
| 3. layers screen nets：lower：0.65mmmid：1.2mm，upper 2.4mm |
2 |
|||
| chute of feeding and discharging |
1 |
|||
|
3 |
砂仓除尘及出料sand silo |
1 |
|
|
| discharging chute |
4 |
|||
| （DN300）valve |
4 |
|||
| pneumatic valve |
4 |
|||
| HMC48 filter |
1 |
|||
|
4 |
cement and sand measuring scale |
1 |
|
|
| 3000kg
sand measuring scale max 3000kg |
1 |
|||
| pressure sensor |
3 |
|||
| （DN250）pneumatic valve |
1 |
|||
| vibrator MVE60/3 |
1 |
|||
| 1500kg |
1 |
|||
| pressure sensor |
3 |
|||
| pneumatic valve（DN250） |
1 |
|||
| vibrator MVE60/3 |
1 |
|||
|
5 |
mixture delivery system |
1 |
|
|
| screw GX500 |
1 |
|||
| accessories |
1 |
|||
|
6 |
mixture hoist elevator |
1 |
|
|
| TB110 elevator (约20m,22kw) |
1 |
|||
| chute of feeding and discharging gate |
1 |
|||
|
7 |
additive feeding and storage tank |
1 |
|
|
| additive silo（V:2m3） |
4 |
|||
| rotary level meter |
4 |
|||
| manual valve（DN300） |
4 |
|||
| pneumatic valve（DN150） |
4 |
|||
| vibrator MVE60/3 |
4 |
|||
| filter system |
1 |
|||
|
8 |
additive measuring scale |
1 |
|
|
| max value 150kg |
1 |
|||
| pressure sensor |
3 |
|||
| pneumatic valve（DN250） |
2 |
|||
| vibrator MVE60/3 |
1 |
|||
|
9 |
additive hoist device |
1 |
|
|
| support |
1 |
|||
| rail |
1 |
|||
| hoist cage |
1 |
|||
| electric hoist 2000Kg |
1 |
|||
|
10 |
manual feeding device |
1 |
|
|
| manual feeding silo |
1 |
|||
| pneumatic valve（DN200） |
1 |
|||
|
11 |
mid-storage hopper |
1 |
|
|
| hopper body |
1 |
|||
| pressure sensor |
1 |
|||
| pneumatic valve（DN300） |
2 |
|||
| vibrator MVE60/3 |
1 |
|||
|
12 |
mixing system（V:4500L） |
1 |
|
|
| driving device 90KW |
1 |
|||
| mixing device |
1 |
|||
| high speed rotary scraper 5.5KW |
4 |
|||
| discharging gate |
1 |
|||
| mixing tank |
1 |
|||
| sample device |
1 |
|||
|
13 |
storage hopper |
1 |
|
|
| hopper body |
1 |
|||
| vibrator MVE 60/3 |
2 |
|||
| impelled feeder |
1 |
|||
| rotary level meter |
1 |
|||
| pneumatic 4 phase valve |
1 |
|||
|
14 |
bulk and packing machine |
1 |
|
|
| bulk machine |
1 |
|||
| hopper body |
1 |
|||
| rotary level meter |
2 |
|||
| vibrator MVE 60/3 |
2 |
|||
| double exit packing machine |
1 |
|||
| belt machine （L=2500m，B=650mm，2.2kw） |
1 |
|||
|
|
||||
|
15 |
production hoist and delivery system |
1 |
|
|
| elevator（19m，15kw） |
1 |
|||
| ladder and platform |
1 |
|||
| chute of feeding and discharging gate |
1 |
|||
| rotary distributer |
1 |
|||
|
16 |
production bulk |
1 |
|
|
| chute of discharge |
4 |
|||
| pneumatic insert valve |
4 |
|||
| pneumatic valve（DN300） |
4 |
|||
| transition hopper |
1 |
|||
| bulk machine |
2 |
|||
|
17 |
Main building filter device |
1 |
|
|
| Pulse back flush filter 36m2 4KW |
1 |
|||
| filter pipes |
1 |
|||
| manual valve（DN150） |
2 |
|||
| pneumatic valve（DN250） |
1 |
|||
|
18 |
packing filter device |
1 |
|
|
| Pulse back flush filter 36m2 4KW |
1 |
|||
| manual valve（DN150） |
1 |
|||
| filter pipes |
1 |
|||
|
19 |
pneumatic system |
1 |
|
|
| air compressor |
1 |
|||
| storage tank 1m3 |
1 |
|||
| storage tank 0.3m3 |
2 |
|||
| main filter |
1 |
|||
| dryer |
1 |
|||
| joints |
1 |
|||
|
20 |
control system |
1 |
|
|
| industrial computer |
1 |
|||
| software |
1 |
|||
| electric components |
1 |
|||
| main frequency inverter |
1 |
|||
| LED monitor |
1 |
|||
| printer |
1 |
|||
| Power supply |
1 |
|||
| operation table |
1 |
|||
| electrical carbinet |
1 |
|||
| wires and cables |
1 |
|||
|
21 |
surveillance system |
1 |
|
|
| color camera |
4 |
|||
| amera lens |
4 |
|||
| 19 LED monitor |
1 |
|||
| insert DV |
1 |
|||
|
22 |
control room |
1 |
|
|
| control room frame |
1 |
|||
| inner and outer decoration |
1 |
|||
| illumation and switch |
1 |
|||
| air conditioner |
1 |
|||
|
23 |
Main steel structure |
1 |
|
|
| chassis |
1 |
|||
| ladder |
1 |
|||
| support leg |
1 |
|||
| Storage delivery equipment | ||||
|
|
|
|||
|
24 |
cement screw conveyor | φ219-2140 |
4 |
|
|
25 |
机additive screw conveyor | Ø114-2000 |
2 |
|
|
26 |
机additive screw conveyor | Ø114-1300 |
2 |
|
|
27 |
production screw conveyor（before elevator） | GX400-6500 |
1 |
|
|
28 |
production screw conveyor（after bulk machine and elevator） | GX400-5000 |
2 |
|
|
29 |
raw material storage bin （现场制作） |
1 |
|
|
| sand silo：dia 3.4m,V 90m3 |
4 |
|||
| 粉仓cement silo：dia 3.4m,V 90m3 |
4 |
|||
| manual valve |
4 |
|||
| level meter |
8 |
|||
| arch breaker |
4 |
|||
| manual valve |
4 |
|||
| level meter |
8 |
|||
| safe valve |
4 |
|||
| pulse back flush filter |
4 |
|||
| steel structure support |
1 |
|||
|
30 |
production storage silo |
|
||
| silo：dia 3.4m,V：75m3 |
4 |
|||
| arch breaker |
4 |
|||
| manual valve（DN300） |
4 |
|||
| rotary level meter |
8 |
|||
| （1.5kw）pulse back flush filter |
1 |
|||
| steel structure support |
1 |
|||
|
31 |
decoration |
1 |
|
|
| decoration 2500m2，（0.5mm) |
1 |
|||
| body frame, windows and doors |
1 |
|||
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